Guide

The Guide to Managing Fleet Maintenance

How to build a maintenance program that keeps vehicles on the road and costs under control — from first PM schedule to full shop management.

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Maintenance is where fleets win or lose. A strong program prevents failures, extends asset life and protects your budget. Here's how to build one.

1. Start with preventive maintenance

Define service intervals by mileage, engine hours or time for every asset class. Automated preventive maintenance is the foundation — it's cheaper to prevent a failure than to recover from one.

2. Standardize work orders

Every repair should flow through a work order that captures labor, parts and cost. Standardization is what makes your cost data trustworthy.

3. Connect parts and inspections

Tie parts inventory to work orders so you never stock out, and route failed inspections straight into repairs. This closes the loop.

4. Decide in-house vs. outsourced

Use a maintenance shop network for overflow or specialty work — while keeping full history on the vehicle. Weigh the trade-offs in outsourcing fleet maintenance.

5. Measure and improve

Track maintenance cost per vehicle, downtime and PM compliance in reports. What you measure improves.

Build a maintenance program that pays

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